1. Sheet Extrusion & Injection Molding
We start with 100% virgin ABS, PC, or PP pellets. Utilizing our high-precision extrusion lines, these materials are transformed into durable, impact-resistant plastic sheets with uniform thickness, laying a solid foundation for top-tier hardshell strength.
Virgin Pellets
Plastic Sheets
2. Vacuum Thermoplastic Forming
The plastic sheets are heated and precisely molded under high vacuum pressure. This critical step shapes the classic, stylish contours of the suitcase shell while optimizing structural ribbing for maximum pressure resistance.
Precisely Molded
3. Automated Laser / CNC Cutting
Equipped with advanced multi-axis CNC machines, we automatically and flawlessly trim excess edges and pierce precise holes for handles, wheels, and locks. This guarantees an airtight fit during final assembly and zero error margins.
Pierce Holes
4. Professional Assembly Line
Skilled workers meticulously install smooth telescopic aluminum trolleys, 360-degree silent spinner wheels, secure TSA-approved locks, and durable interior linings. Every component is securely fastened to withstand heavy-duty transit.
Install Accessories
5. Rigorous Quality Control Testing
Before packing, sample pieces from each batch undergo brutal QC tests: Drop Tests, Mileage Tests for wheels, Jerk Tests for handles, and other accessory testing. We only deliver perfection to our global partners.
Zipper Testing
Stress Testing
6. Professional Packing & Smart Loading
To guarantee your goods arrive undamaged and to save your shipping costs, we practice high-standard protective packing. Each suitcase is protected by an anti-scratch polybag, packed inside a heavy-duty, reinforced corrugated carton (5-layer or 7-layer). Moreover, we utilize “Nest Packing” (nesting smaller sizes inside larger ones, like 20″+24″+28″) to maximize container space utilization, effectively lowering the average ocean freight cost per piece for our clients.
PC Luggage with Extra Plastic Cover
Carton Packing
